Building a Datacenter for Manufacturing Growth

Behind every high-performing manufacturing enterprise lies infrastructure that cannot afford to fail. Imagine running a manufacturing company 24/7, only to discover that the infrastructure supporting your operations is rapidly deteriorating, putting business continuity, efficiency, and growth at serious risk. One of India’s largest manufacturers had an issue with one of its plants that was fifteen years old; it was beginning to cause increasing risk to their operational processes. To improve the situation, Orbit created a new digital platform for the existing enterprise, rebuilt the technology infrastructure to meet today’s standards, and completed all activities seamlessly to provide uninterrupted operation from beginning to end.

Zero Impact

On live

production systems

15-Year

Legacy eliminated

in a single phase

5000 sq ft

DC built in
just 6 months

Client Background

The client is a major manufacturing enterprise whose dependency relies on a round-the-clock IT infrastructure for production and business operations. As the company scaled its aging data centre and IT systems had reached its final support phase, reducing performance, increasing costs and growing operational risk. A complete transformation of the underlying digital infrastructure had become a business imperative.

The Challenge

  • 15-year-old data center with outdated power, cooling, and civil infrastructure.

  • 10–12-year-old IT infrastructure affecting application performance.

  • Structural limitations prevent in-place modernization.

  • High operational costs and low energy efficiency.
  • Critical requirement to maintain zero downtime during migration.

The Solution

01
Engineered and deployed a completely new 5,000 sq. ft. data centre in just 6 months.
02
Managed end-to-end delivery encompassing civil, electrical, smart racks, and passive IT infrastructure.
03
Implemented 16 Vertiv Smart Racks to enable optimized space utilization and monitoring.
04
Upgraded IT infrastructure with Nutanix HCI, HPE compute, and Commvault backup.

The Result

Zero Downtime, Maximum Growth

 

The Orbit Team helped the customer in transitioning from an outdated data center environment to a newer and more flexible IT solution, all while not experiencing any downtime throughout the entire operation. The entire process from development through implementation took six months, providing them with a complete replacement of the entire infrastructure and laying down the groundwork for their customer’s future transformation at a digital level.

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